Welder Training & Certification
WELD PROCEDURE WELDER - OPERATOR Operator ID # CLASS SPECIFICATION No. DATE Welding Process Application Weld Position Oxyacetylene Welding OxyFuel Cutting Oxyacetylene Brazing Shielded Metal Arc Welding Gas Tungsten Arc Welding Gas Metal Arc Welding Flux Cored Arc Welding Plasma Arc Cutting Air Carbon Arc Cutting Resistance Welding Special Process Manual SemiAutomatic Automatic Mechanized Automated Robotic Computerized Flat Horizontal Vertical Overhead 1F 2F 3F 4F 5F 1G 2G 3G 4G 5G 6G 6GR Weld Joint Joint Design Weld Size Butt Corner Edge Lap Tee Bead Fillet Square Groove Single Bevel Double Bevel Vee Groove Double Vee 1/8" 3/16" 1/4" 5/16" 3/8" 7/16" 1/2" Bevel Angle (deg.) Groove Angle (deg.) Root Face Root Opening Backing 22 1/2 30 37 1/2 45 45 60 75 90 1/16" 3/32" 1/8" 3/16" 1/4" 1/16 3/32 1/8 3/16 1/4 Steel Copper Ceramic Flux Gas Fiberglass Heat Source Consumable Electrode - Size Non Consumable Electrode - Size Shielding Fuel Flame Elecrtic Arc Electrical Resistance Plasma Arc E6010 E6011 E6013 E7014 E7018 E308-15 E308-16 ER70S-1 ER70S-3 ER70S-6 E70T-2 E70T-5 E70T-6 .030" .035" .45" 1/16" 3/32" 1/8" 5/32" 3/16" EWP EWTh-1 EWTh-2 E7WZR Carbon Carbon cu.clad 1/16" 3/32" 1/8" 5/32" 3/16" 7/32" 1/4" Coated Electrode Shielding Gas Core Shielding Powdered Flux Paste Flux Granular Flux Inert Gas Amperage Current Polarity Voltage Metal Transfer Constant Current Constant Voltage Constant Pontential DC+ Reverse DC- Straight AC Alternating Short Circuit Axial Spray Globular Pulsed Spray Fuel Gas - psi Shielding Gas - cfh Other Gas - cfh or psi Flame Balance Acetylene Propane Natural Gas Argon Helium Ar75/C25 Ar/He Co2 Oxygen Argon Helium Ar75/C25 Ar/He Shop Air Air Acetylene Carburized Reducing Neutral Oxidized Travel Speed - ipm Wire Speed - ipm Filler Wire - Size Filler Deposition Rate - lbs. / hr. RG60 Bronze RG70 4043 308 Progression Manipulation Technique Work Angle (deg.) Travel Angle (deg.) Up Hill Down Hill Drag Oscillate Whip Pulsed Weave Forehand Backhand Pre-heat Temp. Inter-pass temp. min. - max. Post-heat Temp. / Time Contour Finish Flush Convex Concave Chip Peen Hammer Roll Grind Machine INSPECTION TEST DEFECTS OUTCOME Visual Destructive Non Destructive Fracture Guided Bend Tensile Dye Penatrant X-Ray Undercut Overlap Porosity Crater Cracks Excessive Build Up Under Fill Lack of Fusion Lack of Penatration Poor Workmanship PASSED Acceptable FAILED PROCEDURE No. ( P + Specification # ) Welding Teacher Date Welding Inspector Date TASK LIST I * TASK LIST II * TASK LIST III
PROCEDURE No. ( P + Specification # )
Welding Teacher
PERFORMANCE QUALIFICATION * PERFORMANCE SPECIFICATION * LESSON PLAN
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